The reason why welding robots account for more than 40% of all industrial robots is related to welding. Due to welding fumes, electric arcs and metal spatter, welding as an industrial "tailor" is a very important processing method in industrial production. The welding environment is very bad, and the quality of welding has a decisive influence on product quality. In short, the use of welding robots has the following main meanings:
(1) Stabilize and improve the quality of welds, and ensure uniform welds. Welding parameters such as welding current, voltage, welding speed and welding dry elongation determine the welding result. When robot welding is used, the welding parameters of each weld are unchanged, the welding quality is less affected by human factors, the requirements for the worker's operating skills are reduced, and the welding quality is stable. In the case of manual welding, the welding speed and dry elongation are changed, so it is difficult to achieve quality uniformity.
(2) Change the working conditions of workers. Robot welders are only used to load and unload workpieces, away from welding arcs, fumes and splashes. For spot welding, workers no longer carry heavy manual welding tongs, freeing workers from intensive manual labor.
(3) Improve labor productivity. The robot is not fatigued and can produce 24 hours a day. In addition, with the application of high-efficiency welding technology, robot welding is used, and the efficiency is more obvious.
(4) The product cycle is clear and it is easy to control the output of the product. The production cycle of the robot is fixed, so the production plan is very clear.
Suggestions on the development of welding equipment industry
(1) Strengthen the construction of dedicated and complete equipment research and test bases to ensure product quality and performance;
(2) Accelerate product structure adjustment, formulate product development, retention and elimination plans;
(3) Take measures to implement risk-free certification and import license systems;
(4) Improve the quality of marketing talents, collect domestic and foreign market information, timely grasp domestic and foreign market trends, and better develop domestic and foreign markets;
(5) Strengthen self-construction and deepen reform;
(6) Do a good job in talent development and improve the quality of labor;
(7) Strengthen information work and grasp the development trend of spot welding machines at home and abroad;
(8) Accelerate the specialization of the industry and promote the restructuring and reorganization of enterprises.
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