Nowadays, many companies have panicked because of the high labor cost. However, there are more and more ideas to replace people with machines. So what kind of positions are suitable for replacing people with machines? Even if there is no ready-made standard equipment in the market, it is necessary to customize a non-standard automated production line to replace people. How to define it? The decision to replace people with a customized non-standard automated production line is particularly important.
Purchasing non-standard automated production lines is a problem that all production-type factories must be involved in before purchasing. First understand the precautions when purchasing non-standard automated production lines, which can save the factory a lot of unnecessary trouble, and it can also help the factory later. Save a lot of expenses.
Purchase non-standard automated production lines:
1. Whether it is necessary to put in automation equipment in the process. Generally, consider whether to use automation equipment instead of manual operation in the following situations:
1. Poor operating environment, such as spraying and welding;
2. Manual operation makes the product quality unstable or fails to meet customer requirements;
3. The product is large or heavier, and manual operation is difficult.
4. The product has a long production cycle and stable orders.
2. Whether the process is suitable for putting automated equipment
1. Operation complexity: The operation complexity determines the cost of automation equipment and the feasibility of automation equipment technology. Even with industrial robots, complex assembly operations are difficult to achieve.
2. Separability of components: If you want to realize manual feeding, you need to evaluate the separability of components. Especially for some small parts, such as screws.
3. The stability of components: Is the quality of the products flowing down from the upstream stable? If the parts are unstable, the quality of the products processed by the equipment may be inferior to that of manual labor, and it may also cause frequent equipment shutdowns.
4. Packaging method of parts: If you want to realize automatic feeding, you need to change the original packaging method so that the feeding mechanism can grab the parts. The increase in cost caused by changing the packaging method needs to be calculated into the automation cost .
When purchasing a non-standard automated production line, you need to pay attention to the after-sales service. If a costly machine like this has a problem and needs to be repaired, it will cost a lot of money. Therefore, you need to choose an automated equipment manufacturer with good after-sales service. They can not only provide buyers with door-to-door delivery and installation and commissioning services. When there is any problem with the machine during use, the manufacturer will immediately repair it, so as to minimize the impact of machine failure on the buyer. Production Activities.
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